The Pulse Bag Filter for Plastic Recycling from China Hongxu Machinery is designed to collect and filter airborne dust generated during plastic sorting, crushing and recycling operations. It uses filter bags to separate dust from the airflow and a pulse-jet cleaning system to remove accumulated particles from the filter surfaces. The equipment can be configured for individual dust-generating machines or centralized extraction points, subject to the required airflow and site conditions.
The pulse bag filter uses fabric filter bags to separate dust from the incoming air. Its operation consists of two main processes: filtration and pulse-jet cleaning.
1. Filtering stage:Dust-laden air enters the filter housing and passes through the filter bags. Dust particles are retained on the filter media, while the filtered air flows into the clean-air chamber and exits through the outlet. The exact airflow direction depends on the filter bag design.
2.Pulse-Jet Cleaning Stage:As dust accumulates on the filter bags, the pressure drop across the filter increases. When the preset cleaning threshold is reached, the control system activates the solenoid pulse valves to release short bursts of compressed air. The pulses dislodge accumulated dust, which falls into the hopper for collection.
If the equipment uses online pulse cleaning, filtration can continue while the bags are cleaned. The actual cleaning settings and operating sequence should be confirmed according to the supplied configuration.
Regarding the dust characteristics of plastic sorting processes,The pulse bag filter adopts the following configuration.
1. High performance filter bag:Using anti-static materials,The surface is delicate,Good dust filtration effect,Dust is not easy to adhere,More thorough cleaning of dust.
2. Intelligent dust cleaning system:Differential pressure automatic control,The dust cleaning air source uses dry compressed air,Prevent plastic dust from absorbing moisture and clumping.
| Type | 20 cloth bags | 36 cloth bags | 48 cloth bags | 80 cloth bags |
| Power | 2.2kW | 3kW | 4kW | 11kW |
| Filtration area | About 16 square meters | Approximately 28.8 square meters | Approximately 38.4 square meters | Approximately 64 square meters |
| Applicable scenarios | Single workstation dust removal,For example, single grinding machine, small plastic sorting, and local dust generation points. | Dust control in micro workshops with 2-3 centralized dust production points. | Centralized dust removal in crushing and processing workshops,It is the mainstream selection for small and medium-sized dust production scenarios | A medium-sized workshop with multiple workstations for centralized dust production. |
1. Ultra high dust removal and purification efficiency:Under normal operating conditions, the dust removal efficiency is ≥ 99.9%,The emission concentration can remain stable below 5mg/m ³.
2. Low energy consumption and long lifespan operation:A single pulse injection only takes 0.05-0.2 seconds,The consumption of compressed air is only one-third to one-half of that of traditional anti blowing dust collectors,Significantly reduce energy consumption of gas source.
3. Stable and reliable continuous operation capability:The pulse-jet cleaning system removes accumulated dust from the filter bags during operation. Whether filtration can continue throughout the cleaning cycle depends on the equipment design and cleaning mode. Multi-compartment isolation and sequential offline cleaning should only be specified for models equipped with these functions.
4. Flexible adaptation to various complex working conditions:Modular design,Adapt to the full scenario requirements from single machine small production lines to medium to large industrial systems.
5. Outstanding Comprehensive Economic Benefits: The Pulse Bag Filter occupies only 60% of the floor space required by traditional reverse-blow dust collectors under the same air volume processing conditions, and over 40% less space than electrostatic precipitators, significantly reducing workshop space investment. It also enables the centralized recovery of valuable industrial dust, creating additional material revenue.
1. If any abnormalities occur, please contact the factory's after-sales service in a timely manner,We will provide a solution within 24 hours.
2.After receiving the device,Hongxu Machinery Association provides free guidance on equipment installation.
3. Except for human factors,Quality issues occur within one year,Free repair or replacement.